Aviator DSD / DXD


The Complete Solution
The Aviator DSD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm, Burny, and Thermal Dynamics

Base machine systems have been pre-configured with conventional or precision plasma systems from 40 amps to 260 amps. Thin gage sheet metal to 1 1/4” plate (32mm), Aviator DSDcan handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on plate.

Plasma Productivity
Aviator DSD delivers productivity. The Hypertherm EDGE-Ti, EDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT CNC controls provide precision motion control for both high-speed plasma and oxy-fuel cutting. Arc-off time between parts is extremely short with a rapid traverse speed of 1,000 IPM (25.4m/min.). The Hypertherm, Inova, or Thermal Dynamics plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting. Plasma station collision sensor is standard.

Unitized or Free-Standing Designs
Aviator DSD is available with unitized water or down-draft cutting tables (4’x4’, 4’x8’, or 6’x12’), or available in 4’, 6’, and 8’ widths up to 28’ long for use with free-standing cutting tables.

Rapid Set-Up
Aviator DSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours.

CAD/CAM Software
C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application.

Aviator DSD Delivers
Gage metal to heavy plate, Aviator DSD delivers full-featured CNC productivity at an affordable price. Aviator DSD is the best value in the industry.

Aviator DXD
C&G Systems has designed its DXD series of machines around Hypertherm’s Rapid Part and True Hole Technology processes. By seamlessly integrating the full suite of genuine Hypertherm EdgePro CNC controls, ProNest software, ArcGlide torch height controls, and XD plasma systems, superior hole quality and significant improvements in productivity are achieved. True Hole Technology automatically optimizes system settings to produce superior hole quality, often eliminating the need for secondary operations. Rapid Part intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows gases during IHS or during machine motion, and optimizes motions between cuts. This typically results in an 80% reduction in cut-to-cut cycle time, and a reduction in overall cycle time of 50% (most significant improvements are achieved on plates with high part/pierce counts). Aviator DXD can be equipped with Hypertherm’s HPR-130XD HPR-260XD plasma systems.


System Specifications

  • Machine Sizes
    • Integrated Water or Down-Draft Cutting Tables
      • 4’ x 4’ (1.2m x 1.2m), 4’ x 8’ (1.2m x 2.4m), or 6’ x 12’ (1.8m x 3.7m) Effective Nominal Cutting Area
      • Heavy-Duty Construction with 3/16” Slats on 4” Centers
      • Free-Standing Models
      • Available in 4’ (1.2m), 6’ (1.8m), and 8’ (2.4m) Widths
      • Lengths from 4’ (1.2m) to 28’ (8.5m) Effective Cutting Area
  • Tool Station Capacity: 3 (Maximum)
    • 1 Plasma Station
    • 2 Oxy-Fuel Stations
    • 1 Marking Station
  • Industrial PC-Based Hypertherm EDGE-Ti, EDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT CNC Controllers
    • Integrated Torch Height Control System
    • Available Hypertherm, Inova, or Thermal Dynamics Torch Height Controls
    • Easy-To-Use 15” TFT Touch Screen Operation
    • Windows XP Based Operating System
    • 80 GB Hard Drive / 1 GB RAM / USB Ports
  • Heavy-Duty Drive System
    • Powerful 250 Watt brush-less DC (Edge-T) or 400 Watt AC (Edge-Pro, Burny 10 LCD+, or Thermal Dynamics XT) Servo Drives
      • Up To 1,000 IPM (25.4m/min)
    • Heavy Duty Gear Rack with Over-Sized and Hardened Pinions
    • Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash
    • Enclosed Drive System to Protect Machine During Operation
    • Precision Machined 45# T-Rail
  • New Clean Deck Design
    • Protects Cables and Hoses During Operation
    • Provides Easy Access for Routine Maintenance and Service
    • Heavy-Duty Power Track on all Axis for Hose and Cable Management
  • Plasma Systems
    • Value Priced 40 to 100 Amp Air Cooled Plasma Systems
    • 100 to 260 Amp Water-Cooled, 100% Duty-Cycle Conventional and Precision
Optional Equipment

Optional Equipment

  • Air Scribe Plate Marking Station
  • Fiber-Optic or Wireless Network
  • Oxy-Fuel Torch
  • Water and Down-Draft Cutting Tables
  • Exhaust Systems
  • Dedicated Air Compressors and Dryers
  • Professional CAD/CAM and Nesting Software Packages


C&G Systems Aviator DSD

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